TICS LINE Total Intellectual Control System
A TOTALLY EFFICIENT PRESS LINE SUGGESTION FRIM AISAKU
TICS LINE is a total system to make the press line fully automated.
Using all kinds of feeders and robots, Aisaku will build up a more efficient press line. Support to systematize existing equipment investment will also be offered.
Maximum efficiency of the line with minimum equipment investment will be realized by Aisaku's support.
TO THE COMING GENERATION WITH THE LATEST TECHNOLOGY
PRESS LINE SHEET SUPPLY
To intensity the function of the press line, the latest technology is introduced.
VARIETY OF PRODUCTS TO MAKE PRESS WORKING MORE EFFICIENT AND PRECIESE
POWDER FORMING PRESS
We developed an original power forming press, which is good for the manufacture of various fields such as auto-parts, engine related parts, home electricity parts, ceramic parts, etc. Demands according to the production line are also accepted.
As our product is multi-fuctioned, it makes control of the density and multi-step forming of the thin items easy.
More precise, durable and productive press working will be realized.
Link Motion Press
- Super-Accurate Knuckle Link Press
A link press product sendig cold forging forward, which will take the place of sintering and forging parts to perform epoch-making cost down.
As concentrated loading is quite high, works such as making holes, crushing , tightning, squeezing, curving, shaving, etc. are done more precisely. Noise and vibration are cut by the Super-hard Bed structure as well as the quality of the product becomes stable. This is an ideal product for a'human conscious' press factory.
A knuckle Link motion provides new processing technology.
yThe advantage of a knuckle link motionz
- A knuckle motion carries out slow approach and stops it in BDC.
Therefore,long pressurization does not generate springback.
Furthermore,a slow return decreases slug pull.
- Time required for highly accurate processing
¦click here to see on the big screen
yHighly rigid frame bed structurez
- Super-rigidity was built by the rise of the manufacturing accuracy of each frame composition part, and strengthening of the rotation part.
It is strong structure to an eccentric load.
- A high rigidity frame and bed structure keep distortion to 0.005/10kN or less.
- highly rigid T-shape bolster
- A high rigidity frame and T type bolster offers super-high precision processing which not obtained by the machine of a general structure.
yHighly accurate press fully utilizes machine tool manufacturing know-howz
- The accuracy of a super-rigidity frame structure press is more than a JIS best.
yCylinder post guide structurez
- Guide posts are hardening and precision polish finish.
The diameter of a cylinder and a sliding part are strong structure to an eccentric load.
yA load monitor and anti jammingz
- The load monitor detects overloads and monitors left-to-right eccentric loads to protect the press and provide consistent part quality.
- 1The anti-jamming future allows the slide to return even when stopped at BDC while under 100% load.
The advantage and possibility by the knuckle link motion and a super-rigidity frame.
yProduct accuracy and qualityz
- Improvement in product accuracy,and investigation of the stable quality.
- The miniaturization by high precision processing of the product in a design phase.
yCost reduction and rationalizationz
- A machining process is converted into press processing.
Before, the product which needed processes, such as welding and cutting an is converted into press processing.
yExpand your range of pressworking possibilitiesz
These becomes possible to include these manufacturing in progressive manufacturing (three-dimensional manufacturing),and the possibility of manufacturing increases by a press.
|conventional techniques (non-press)
||The advantage of a knuckle link motion
1.Lost wax casting
2.Sintering,MIM(Metal injection Mold)
|(sizing)(coining)(embosing)(upsetting)(swaging) casting (die casting,MIM lost-wax, etc.) is changed into progressive manufacturing.
- 3D press produced by highly accurate progressive pressing
- A slide type front guard is a standard item.
- Reduction of processing vibration and a processing noise can be performed with the combination of a knuckle motion and a super-rigidity frame.
- A suction system of die cooling oil mist as an option.
The Knuckle Link slide motion and extremely rigid frame bed work together to provide the most accurate progressive stamping ever.
¡Main body Specifications
|Number of slide strokes
|Side opening dimensions
|Bolster height above floor
|Required air pressure
|Crank angle indicator
||4 post guide
||4 post guide
||4 post guide
|Mass of machine
¦The specifications and machinery equipment appearance are subject to change without notice for reason of improvement.
- Operation mode (OFF.INCH.SAFETY ONCE.CONT.)
- Portable operation panel
- Main motor REV / FWD switch
- Spare electronic rotary cam (8 gangs)
- Air ejector (2 circuit)
- Air socket (2 circuit)
- Load mater
- Front acrylic hinged guard (interlock type)
- Preset counter