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Product Introduction

Productivity

TICS LINE

TICS LINE Total Intellectual Control System

A TOTALLY EFFICIENT PRESS LINE SUGGESTION FRIM AISAKU

TICS LINE is a total system to make the press line fully automated.
Using all kinds of feeders and robots, Aisaku will build up a more efficient press line. Support to systematize existing equipment investment will also be offered.
Maximum efficiency of the line with minimum equipment investment will be realized by Aisaku's support.

Technology

TO THE COMING GENERATION WITH THE LATEST TECHNOLOGY

PRESS LINE SHEET SUPPLY

To intensity the function of the press line, the latest technology is introduced.
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Product

VARIETY OF PRODUCTS TO MAKE PRESS WORKING MORE EFFICIENT AND PRECIESE

POWDER FORMING PRESS

We developed an original power forming press, which is good for the manufacture of various fields such as auto-parts, engine related parts, home electricity parts, ceramic parts, etc. Demands according to the production line are also accepted.
As our product is multi-fuctioned, it makes control of the density and multi-step forming of the thin items easy.
More precise, durable and productive press working will be realized.

POWDER FORMING PRESS

Link Motion Press

Super-Accurate Knuckle Link Press
A link press product sendig cold forging forward, which will take the place of sintering and forging parts to perform epoch-making cost down.
As concentrated loading is quite high, works such as making holes, crushing , tightning, squeezing, curving, shaving, etc. are done more precisely. Noise and vibration are cut by the Super-hard Bed structure as well as the quality of the product becomes stable. This is an ideal product for a'human conscious' press factory.
Link Motion Press
A knuckle Link motion provides new processing technology.
yThe advantage of a knuckle link motionz
  • A knuckle motion carries out slow approach and stops it in BDC.
    Therefore,long pressurization does not generate springback.
    Furthermore,a slow return decreases slug pull.
yHighly rigid frame bed structurez
  • Super-rigidity was built by the rise of the manufacturing accuracy of each frame composition part, and strengthening of the rotation part.
    It is strong structure to an eccentric load.
  • A high rigidity frame and bed structure keep distortion to 0.005/10kN or less.
Highly rigid frame bed structure
yHighly accurate press fully utilizes machine tool manufacturing know-howz
  • The accuracy of a super-rigidity frame structure press is more than a JIS best.
yCylinder post guide structurez
  • Guide posts are hardening and precision polish finish.
    The diameter of a cylinder and a sliding part are strong structure to an eccentric load.
Cylinder post guide structure
yA load monitor and anti jammingz
  • The load monitor detects overloads and monitors left-to-right eccentric loads to protect the press and provide consistent part quality.
  • 1The anti-jamming future allows the slide to return even when stopped at BDC while under 100% load.
The advantage and possibility by the knuckle link motion and a super-rigidity frame.
yProduct accuracy and qualityz
  • Improvement in product accuracy,and investigation of the stable quality.
  • The miniaturization by high precision processing of the product in a design phase.
yCost reduction and rationalizationz
  • A machining process is converted into press processing.
    Before, the product which needed processes, such as welding and cutting an is converted into press processing.
yExpand your range of pressworking possibilitiesz
  • (sizing)(coining)(embosing)(upsetting)(swaging)
    These becomes possible to include these manufacturing in progressive manufacturing (three-dimensional manufacturing),and the possibility of manufacturing increases by a press.
œconventional techniques (non-press)   œThe advantage of a knuckle link motion
1.Lost wax casting
2.Sintering,MIM(Metal injection Mold)
3.Die casting
4.Cutting
5.Welding
¨
Three-dimensional manufacturing
(sizing)(coining)(embosing)(upsetting)(swaging) casting (die casting,MIM lost-wax, etc.) is changed into progressive manufacturing.
yWork environmentz
  • A slide type front guard is a standard item.
  • Reduction of processing vibration and a processing noise can be performed with the combination of a knuckle motion and a super-rigidity frame.
  • A suction system of die cooling oil mist as an option.
The Knuckle Link slide motion and extremely rigid frame bed work together to provide the most accurate progressive stamping ever.

¡Main body Specifications

Model PDL200 PDL300 PDL400
Capacity kn 2000 3000 4000
Torque Capacity mm 5 5 5
Stroke length mm 120 150 150
Number of slide strokes min-1{spm} 40`80 35`70 35`70
Die height mm 450 600 600
Slide adjustment mm 60 60 60
Slide dimensions mm 1700~600 2200~700 2200~700
Bolster dimensions mm 1700~800 2200~900 2200~940
Bolster thickness mm 150 200 250
Side opening dimensions mm 500~350 680~300 700~450
Bolster height above floor mm 1108 1213 1280
Main motor kw 22 37 45
Required air pressure MPa 0.5 0.5 0.6
Installation area mm 2600~2180 3210~2610 3250~2770
Machine height mm 3940 4450 4650
Rotary cam Electronic Electronic Electronic
Crank angle indicator Electronic Electronic Electronic
Lubrication method Circulating Circulating Circulating
Slide guide 4 post guide 4 post guide 4 post guide
Bolster rigidity 1/50000 1/50000 1/50000
Mass of machine t 42 66 72

¦The specifications and machinery equipment appearance are subject to change without notice for reason of improvement.

¡Standard Accessories

  • Operation mode (OFF.INCH.SAFETY ONCE.CONT.)
  • Portable operation panel
  • Main motor REV / FWD switch
  • Spare electronic rotary cam (8 gangs)
  • Air ejector (2 circuit)
  • Air socket (2 circuit)
  • Load mater
  • Front acrylic hinged guard (interlock type)
  • Preset counter